Harley Softail

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    Heritage Softail Classic (2011) * FLSTC 103 Heritage Softail Classic (2012 – 2016) * FLSTC ANV Heritage Softail Classic 110th Anniversary Edition (2013) * FLSTF Fat Boy (2011) * FLSTF Fat Boy 103 (2012 – 2016) * FLSTF Fat Boy Lo 103 (2012 – 2016) * FLSTFB Fat Boy Lo (2011) * FLSTFB ANV Fat Boy Lo 110th Anniversary Edition (2013) * FLSTFB 103 Fat Boy Lo (2012 – 2016) * FLSTFB 103 ANV Fat Boy Lo 110th Anniversary Edition (2013) * FLSTFBS 110 Fat Boy Lo (2016) * FLSTN Softail Deluxe (2011) * FLSTN 103 Softail Deluxe (2012 – 2016) * FLSTNSE CVO Softail Deluxe (2014) * FLSTSB Softail Cross Bones (2011) * FTSTSE2 CVO Softail Convertible (2011) * FTSTSE3 CVO Softail Convertible (2012) * FXCWC Rocker C (2011) * FXS 103 Blackline (2012-2013) * FXSB 103 Softail Breakout (2014 – 2016) * FXSBSE 110 Softail Breakout (2013 – 2015) * FXST 103 Softail Standard (2011 – 2013) Contents: * Transmission shafts / Main drive gear / Transmission drive sprocket / Transmission case / Specifications * AIR/FUEL AND EMISSIONS CONTROL SYSTEMS (CARBURETED MODELS) Carburetor / Intake manifold / Manifold asbolute pressure (MAP) sensor / Throttle and idle control cables / Starter more data
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    Harley-Davidson FXSTF Springer Softail * Harley-Davidson FXSTS Springer Softail * Harley-Davidson FXSTSB Softail Bad Boy Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Notes cautions and warnings / Safety first / Service hints / Serial numbers / Parts replacement / Torque specifications / Fasteners / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Basic hand tools / Test equipment / Precision measuring tools / Cleaning solvent / Other special tools / Mechanic’s tips / Ball bearing replacement / Oil seals / Specifications * TROUBLESHOOTING Testing electrical components / Emergency troubleshooting / Engine noises / Electrical problems / Excessive vibration / Specifications * PERIODIC LUBRICATION MAINTENANCE AND TUNE-UP Routine safety checks / Maintenance schedule intervals / Periodic lubrication / Engine oil solenoid (1989-1990) / Starter solenoid (1991-on) / Starter relay / Switches / Horn / Turn signal module (1991-on) / Circuit breakers / Specifications * WHEELS HUBS AND TYRES Front wheel / Front hub / Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Drive belt / Laced wheels / Cast information
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    Owners Service & Repair Manual covers the following models: * FLST/FLSTI Heritage Softail (2006) * FLSTC / FLSTCI Heritage Softail Classic (2006 – 2010) * FLSTC / FLSTCI Shrine (2006 – 2010) * FLSTF / FLSTFI Fat Boy (2006 – 2010) * FLSTC FLSTF /FLSTFI Shrine (2006 – 2010) * FLSTFB Softail Fat Boy Lo (2010) * FLSTFSE2 Screamin’ Eagle Fat Boy (2006) * FLSTN / FLSTNI Softail Deluxe (2006 – 2010) * FLSTSB Softail Cross Bones (2008 – 2010) * FLSTSC / FLSTSCI Softail Springer Classic (2006 – 2007) * FLSTSE Softail CVO Convertible (2010) * FXCW Softail Rocker (2008 – 2009) * FXCWC Softail Rocker Custom (2008 – 2010) * FXST / FXSTI Softail Standard (2006 – 2009) * FXSTB / FXSTBI Night Train (2006 – 2009) * FXSTC Softail Custom (2007 – 2010) * FXSTD / FXSTDI Softail Duece (2006 – 2007) * FXSTS / FXSTSI Springer Softail (2006) * FXSTSSE Screamin’ Eagle Softail Springer (2007) * FXSTSSE2 Ignition control module / Electronic control module / Manifold absolute pressure (MAP) sensor / Crank position (CKP) sensor / Starting system / Starter / Lighting system / Headlight / Auxiliary light / Turn signals / Rear signal module / License plate module / Tail/brake light assembly / Front click on

Harley’s Softail might-have-been produced in a factory in ’84, but, like some strippers i have recognized, it absolutely was conceived in a biker’s garage during the early ’70s. A mechanical professional and avid rider named costs Davis invented the prequel to the Softail inside the storage in Missouri. He adored the look of a hardtail rigid but hated the continual pounding on his body that rigids are notable for on long-distance trips. He had beenn’t alone. A few group supplied hardtail-style structures with plunger suspensions, but which wasn’t adequate for costs. Only the backside axle had a spring, he found them is ineffective, plus they lacked the look of a true rigid. Davis thought he could fare better and go about to show it. Experiments began on their ’72 Super Glide in 1974.

Doing work in his garage, he came up with the triangular swingarm-pivot arrangement that marks all Harley Softails from the period for this. Conceptually, Davis’ design drew from the old Vincent Black Shadows of this ’40s. The biggest huge difference becoming the twin springs and snowmobile shock concealed beneath the chair (the framework hid the pivot). You can also make the debate this tip impressed all the other hidden tech tips customizers welcomed down the road down the road (yes, internal throttle, i am viewing your). Davis instituted two other huge modifications that carried over to 1st authoritative H-D Softies: an oil container reminiscent of the older Knuckle can and bending the framework rails to align with all the swingarm to higher promote the appearance of a rigid.

Some handcrafting gone into Bill’s guinea pig of a Softail—not just all of the chassis work in their storage. The AMF decals must run. Davis also-ran 10-inch over forks with personalized woods, as well. Most of the sweat equity he poured in to the transformation repaid with a bike that appeared the chopper role minus the chopper backache.

Bikers which knew Harleys adored they adequate that Bill submitted US Patent 4087109 in March 1976 so he could make and promote the stealthy brand-new frame and suspension in their mind. On top of that, he soon figured, why don’t you take the idea to Harley-Davidson straight to discover if they desired in? A phone telephone call to Willie G. later on, he previously a meeting put up in Milwaukee to exhibit Harley’s engineers just what he’d complete.

H-D’s Louie Netz greeted Davis and a buddy when they rode more than, Davis on his chopperized Glide while the buddy on his own bike. Harley’s engineers were impressed; Willie G. arrived on the scene from his company to meet up with with Davis to check out the cycle. Not enough to make on the spot, however. Harley’s manufacturing waiting line had been chock-full of tasks during the time. The Softail would need to wait.

Davis headed returning to Missouri. He don’t stay idle, however. Figuring he will make the frames himself, Davis developed the jigs along with other accessories necessary to making newer chassis kits on his own. As he was not making the 10 roughly Softail structures he sold to neighborhood consumers, he had been often working on other bikes to pay the expenses or refining the Softail’s design. By changing to double bumps as opposed to the initial snowmobile setup, Davis finally lowered the chair level nearer to where he wished it. He even conjured up a Sportster version of their frame!

Worx for Me

In the exact middle of all this, some guy strolled into Bill’s go shopping for some focus on a Knucklehead. Davis never divulges the guy’s title. It is not even all of that essential any longer. What is very important is the part he played at this time. This Mr. X had the business mind to Davis’ engineering intellect. Together they established Road Worx—the first Softail production business to offer that frame as we see they. Mr. X performed marketing studies, secured money, and got the baseball rolling. Harley hadn’t shed curiosity about the Softail, however. Harley’s VP of engineering, Jeff Bleustein, championed the frame, and H-D made Davis an offer for it, nevertheless the provide ended up being slightly light for their liking.

Bill went back to focus, researching ways to make the frame best. There was clearly a never-ending struggle between your chair height while the shocks. Put the seat too low, plus the springs scraped their cooking pan. Set it up higher, and he’d lose the chopper outlines he wished. Desperation triggered inspiration—precisely, moving the bumps to in tranny. Resolve one difficulties, however, and in most cases create latest ones. Just like this concept performed.

The area beneath the transmission isn’t precisely spacious; normal-sized shocks would bottom on pavement. There is in addition the small matter-of shock design. Bill needed a shock that done tension; the rest of the ones he knew of relied on compression. Polyurethane becoming self-damping, he fixed both difficulties with a tight brand-new surprise cylinder made from the products. After strenuous road testing, their brand-new “Sub Shock” Softail is ready for run to Sturgis.

At the very least, that is what costs planning. As he and Mr. X strike the path, they understood the Sub surprise could take a pounding. What they don’t see, and discovered call at a negative means, was that temperatures accumulation broke down the polyurethane over time until they rode more like a genuine rigid as an alternative. Bill’s unknown company companion ultimately rode the most recent Softail home while Davis carried on to Deadwood. Misfortune hit indeed there, also. Some jackass paid him the courtesy of robbing his saddlebags while Davis was in town. That was enough. He got from the bicycle, headed homes, and returned on drawing board. Back into steel springs and oils dampers.

Super-heavy-duty industrial springs were smaller adequate to fit in the damper housing. That took care of the space problems. Running the absorbers on stress rather than compression suggested designing his very own valves and pistons for the job.

At this time, Mr. X hit the ground running. Roadway Worx became a proper company, and purchases begun coming in… And also the shit strike the lover. Davis and his company lover butted heads bad. Real bad. Like, destroying-the-company bad. Kept dangling when it comes to business loans after the separate, Davis revisited selling the design from the pointers of his attorneys.

Aftermarket firms had been thinking about the look. They simply wanted it at scandalously low prices. Davis fundamentally turned-back to Harley-Davidson. Now Bleustein have him a better offer: royalties, albeit with a very long time limit. Definition, for every single product marketed Davis have a piece of the action until said limit was met. He had beenn’t happy aided by the notion of the money capping aside in the long run, but he took the offer anyway. On January 6, 1982, he sold the patents, prototype, and tooling for his Sub surprise design towards Motor providers. In June of 1983, society in particular found their eyesight by means of the 1984 Harley-Davidson FXST Softail.

Risky Company

I’d bet any amount of money Harley is more eager the second time around due to the AMF buyout. Whenever those 15 execs bought H-D straight back from AMF during the early ’80s, the long run searched brilliant. And bleak. Tossing off the overlord’s yoke freed Harley to go in a brand new path. That has been the good news. The bad development is Harley-Davidson needed to reinvent itself if it had been going to stay, significantly less thrive, in the face of foreign iron gobbling share of the market. Harley recommended a hero, also it required it now.

Buying out an aftermarket build isn’t exactly SOP at most of the bike makers. Harley-Davidson is not exactly an exception compared to that, either. This was absolutely a desperate time for the company, so maybe a desperate measure is justified. Looking back, those first few post-buyout ages saw some quite larger adjustment: the Evo engine, the Evo-esque Sportster twin, the FXR, and, obviously, the Softail. At first glance, buying the Sub Shock design might seem like high-risk company; no one knew for many how big an industry here’d be for a non-hardtail hardtail. Exactly what everyone else performed understand was that people liked the older rigid search, and Davis’ bicycle packaged it in a manner that might just be a huge vendor. Additionally, he’d currently complete nearly all of manufacturing build about it. All Harley actually must do had been adjust it into what it desired. Mostly, that designed appropriate the framework to your brand new advancement engine and promoting the aesthetics. This is exactly why it only took half a year for H-D to obtain the Softail from model to production.

The FXST ended up being an instantaneous hit that boosted selling. By 1988, Harley discovered a much best market for it using nostalgic Springer Softail.

Into the three years since Harley put the earliest Softails on its showroom floors, their framework have not altered a lot. Yeah, there’ve already been broad back tire kits, air suspensions, and Harley changes the trappings on stockers, but why mess with an icon? They have best gotten more nostalgic over time—mostly through Davis and his very early Sub surprise version significantly more than three decades right back.

The expression softail relates to motorbikes and bicycles that function a hidden rear suspension program with springs or surprise absorbers to absorb bumps. Softail motorbikes give the appearance of experiencing a hard-tail or rigid frame, normally with all the surprise absorbers or springs in bike and away from see.

In Harley-Davidson motorbikes, the softail framework is designed to appear to be the rigid frame bicycles of the past, while nevertheless providing the comfort of back suspension system. The surprise absorbers are put over the axis of the bike, saved beneath the transmission.
2011 Harley-Davidson FLSTFB Softail Fat Man Lo
2008 Harley Davidson FXSTC Softail Custom

There are many Harley-Davidson products using Softail framework, like the Softail Standard, Customized, Springer Softail, traditions Softail, Heritage Springer, evening Train, Deluxe, Deuce, Fat son, Softail Slim, the Dark Customized Cross Bones, the deep Personalized Blackline and Breakout. Apart from the Deuce, which includes a 2 ins (51 mm) anchor stretch, these motorbikes have the same engine, transmission and framework and differ mainly in the selection of hand, rims and accessories.
Front forks

The Softail design range has included several options ahead fork designs. Historically, obtained additionally supplied the Springer leading connect forks which are similar to the sprung front-ends that were put ahead of the introduction regarding the Hydra-Glide in 1949. The FXST designation can be used for 21″ front-wheel bicycles or when the Springer fork can be used with a 21 inches wheel, as the FLST designation can be used for 16″ Front Wheel Bikes or whenever Springer hand is used with a 16 inches wheel.
Machines

The Softail models do not have rubber-mounted motors. This resulted in additional vibration in Evolution-engined Softails than in rubber-mounted Touring or Dyna versions with advancement machines. To pay with this, present Softail systems use a counterbalanced version of the Twin Cam system instead of the regular Twin Cam engine found in the Touring and Dyna systems.
Records

Costs Davis, an avid Harley rider and professional from St. Louis, Mo. designed the softail within the mid-1970s. Their earliest build, that he handled in 1974 and 1975, had a cantilever swingarm pivoted at the bottom and sprung towards the top using the springs and shock absorber hidden underneath the seat. Upon working out their design, Davis built a prototype centered on their 1972 Super Glide. Davis patented his design and contacted Willie G. Davidson, arranging a gathering in August 1976. Davidson had been impressed, but made no obligations. Davidson responded six months later, saying the company would not be able to utilize the style at the time but ended up being nonetheless thinking about it.

Davis carried on to build up the design, changing the pivot therefore the springing guidelines around so the springs and surprise absorber are in frame and the pivot point is at the top of the triangular swingarm. This allowed the standard Harley-Davidson oils tank become placed under the seat. Davis attemptedto emit this new design individually while the path Worx Sub-Shock, although cooperation he had come up with for this specific purpose folded. Harley-Davidson manager Jeffrey Bleustein contacted Davis immediately afterward and started negotiations purchase Davis’s build. Davis sold his patents, model, and tooling to Harley-Davidson in January 1982. After additional evaluation and development, Davis’s build had been launched in June 1983 while the 1984 Harley-Davidson FXST Softail.

In April 1980 Harley-Davidson going run its back suspension build that could possess look of a hard-tail motorcycle. The job was given a minimal concern until later on in the year it was utilized in Jim Haubert manufacturing, a strong that Harley-Davidson developed annual to custom-designed build motorcycles and prototypes. Haubert built a prototype using their own back suspension build that closely used the appearance of the earlier Harley rigid structures. This variation had been finished adequate for analysis by Harley-Davidson in January 1981.

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