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    Mitsubishi 4D56 engine factory workshop and repair manual 1991 onwards on PDF can be viewed using free PDF reader like adobe or foxit or nitro . It is compressed as a zip file which you can extract with 7zip File size 6 Mb Searchable PDF document with bookmarks. Manual Contents Specifications Special Tools Drive Belt and Timing Belt Intake and Exhaust Manifolds Turbocharger Water pump Thermostat hose and pipe Procker Arms Rocker shaft and Camshaft Cylinder Head Valves and Valve Spring Front Case Silent Shaft and Oil Pan Piston and connecting rod Crankshaft Flywheel and Drive Plate Cylinder Block About the 4D5 engine The Mitsubishi Astron or 4G5 engine is a series of straight-four internal combustion engines first built by Mitsubishi Motors in 1972. Engine displacement ranged from 1.8 to 2.6 litres making it one of the largest four-cylinder engines of its time. It employed a hemispherical cylinder head chain-driven single overhead camshaft (SOHC) and eight valves (two per cylinder). United States passenger car versions had a small secondary intake valve referred to as the "Jet Valve". This valve induced swirl in the intake charge click on
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    Mitsubishi 4G6 and 4G6-EW engine factory workshop and repair manual 1991 onwards on PDF can be viewed using free PDF reader like adobe or foxit or nitro . It is compressed as a zip file which you can extract with 7zip File size 11 Mb Searchable PDF document with bookmarks. Manual Contents Specifications Special Tools Drive Belt and Timing Belt Intake and Exhaust Manifolds Turbocharger Water pump Thermostat hose and pipe Procker Arms Rocker shaft and Camshaft Cylinder Head Valves and Valve Spring Front Case Silent Shaft and Oil Pan Piston and connecting rod Crankshaft Flywheel and Drive Plate Cylinder Block About the 4G6 engine The Mitsubishi Sirius or 4G6/4D6 engine is the name of one of Mitsubishi Motors’ four show of inline 4 automobile engines along wit additional info…..

The Mitsubishi Sirius or 4G6/4D6 engine is the title of one of Mitsubishi engines’ four a number of inline 4 automobile machines, along side Astron, Orion, and Saturn. The 4G6 is gasoline engines, the 4D6 diesels.

The 4G61 displaces 1595 cc (82.3 x 75.0 mm bore/ full-length stroke). This motor was constantly DOHC 16-valve and used either Multi-point (MPFI) or Electronic controls (ECFI) fuel injection. A turbocharged variation was also created when it comes to Mirage and Lancer. The 4G61 won’t have stability shafts like the more 4G6x engines.
Performance

4G61 91 kW-124 hp/650
4G61T (USA/Canada just) 99 kW-135 hp/6000 191 Nm/3000
4G61T (Japan) 200 HP-117.68 kW/6000 220.65 Nm/2500

Solutions

1988–1992 Mitsubishi Mirage / Mitsubishi Colt (MPFI)
1988–1992 Dodge Colt / Plymouth Colt
1988–1992 Eagle Summit
1992–1995 Hyundai Elantra

The bigger 1.8 L 4G62 ended up being an SOHC 8-valve unit for longitudinal rear-wheel drive and all-wheel drive utilize. With an 80.6 x 88.0 mm bore / stroke, it displaced 1,795 cc. It had been offered either in carburetor type, multi-point gas injection, or ECI Turbo as based in the Lancer EX 1800GSR or 1800GT, and Cordia GSR.
Solutions

1983–1989 Mitsubishi Cordia
1983-1989 Mitsubishi Tredia
1981-1986 Mitsubishi Delica/L300/Express
1984-1988 Mitsubishi Galant/Eterna
1980-1987 Mitsubishi Lancer EX 1800GSR or 1800GT
1983-1987 Mitsubishi Chariot HR

The 4G63 is a 1997 cc variation. (85 mm bore x 88 mm stroke) SOHC and DOHC are produced. Both variations had been obtainable in either naturally aspirated and turbocharged type. For front-wheel drive solutions, the turbocharged Sirius’ name was altered to “Cyclone Dash”. As fitted to the fifth generation Galant 200 PS (147 kW) JIS gross had been advertised – the result claims later shrank to 170 PS – for the turbocharged and intercooled “Sirius Dash 3×2 valve” motor. This version could switch between breathing through two or three valves per cylinder, to mix large top-end power with low-end drivability also enabling economical operation. It was a modification of Mitsubishi MCA-Jet technologies that used another intake valve to inject environment into the motor for lots more efficient emissions control. The DOHC version is introduced in 1987 inside Japanese marketplace Galant, and emerged in turbocharged or obviously aspirated kind. It really is within numerous models such as the 1988-92 Galant VR-4 as well as the U.S. market 1990-1999 Eclipse, along with the Mitsubishi Lancer advancement I-IX. Later models additionally received Mitsubishi’s adjustable valve-timing system, Mivec.

A SOHC carbureted eight-valve variation (motor signal G63B) has also been obtainable in Mitsubishi’s trucks (L200, Strada, Mighty Max, Dodge Ram50, etcetera) from eighties until the mid-nineties. They produces 92 hp (69 kW) at 5,500 rpm in European trim (1989). The SOHC variation was also utilized in Mitsubishi Galant brands until 1993. It offers 76 kW of output and 157 Nm of torque at 4,750 rpm.

In 1998 Hyundai with help from their companion Mitsubishi made use of a 4G63 cylinder mind and mated it to a 4G64 block to create their new 2.4 liter system to power the 1998 to 2005 Hyundai Sonata and 2000 to 2004 Kia Optima. The Engine is called the G4JS to Hyundai.
Mivec Turbo 4G63 in a Lancer Evo IX

Furthermore, a SOHC version ended up being produced through to the belated 90s and very early 2000s and is found in Mitsubishi vehicles just like the Montero in addition to 2.0L 2-door Pajero with a production of 101 kW (137 PS) at 4,700 rpm. Furthermore the N33 and N83 Spacewagon and Galant (UNITED KINGDOM marketplace) got the 4G63, in single-cam sixteen-valve format. The same version, with 100 PS (74 kW), has also been used in some light duty Mitsubishi Canters from 1997 on.

The Mitsubishi Eclipse, Eagle Talon and Plymouth Laser introduced the DOHC turbocharged intercooled variation towards U.S. in 1989 through Diamond Star Motors, a partnership between Mitsubishi Motors and also the Chrysler Corporation. From 1990 to later April 1992 arrived beefier linking rods and the usage of six bolts to protected the flywheel towards the crankshaft; May 1992 to 2006 Evolution variations have lighter rods and make use of seven bolts to protected the flywheel to the crankshaft. These are typically named the “six bolt” and “seven bolt” engines, respectively.

Production the 2003 United States Mitsubishi Lancer advancement try 271 hp (202 kW) at 6500 rpm with 273 lb·ft (370 N·m) of torque at 3500 rpm. This has a cast metal motor block and aluminum DOHC cylinder mind. It utilizes multi-point gas shot, have 4 valves per cylinder, try turbocharged and intercooled and properties forged metallic linking rods.

The final form of the system ended up being present in Lancer development IX. It was equipped with Mitsubishi’s adjustable valve timing system, MIVEC. This version additionally had a revised turbocharger, extended go spark plugs, two-piece bands.
Rushing

Its turbocharged variant, 4G63T (furthermore occasionally referred to merely since the 4G63), has operated Mitsubishi cars in globe Rally Championships consistently in Mitsubishi Galant VR-4, Lancer advancement, Carisma GT and Lancer WRC04. It was the powerplant for the Lancer development when Tommi Mäkinen claimed their four consecutive WRC championships inside the Lancer. MHI and T-4 turbos were both used as power plants of these machines.

The Mitsubishi Fuso Canter was a line of light-duty commercial automobile built by Mitsubishi Fuso vehicle and coach organization. The number is currently marketed in Japan, Europe, Australia, New Zealand, Indonesia and a number of other parts of asia, as well as the usa. The same number was marketed by Mitsubishi Fuso Truck of The united states in united states since 1985, though it had been labeled as the FE design as opposed to the Canter before the 2012 model year.

The Canter nameplate was first introduced in March 1963 the established T720 variety of light-duty vehicles. The preceding show originated with the “T710” of 1960. These very early designs were offered almost entirely in Asia. The Asia-Pacific had been the key market for the Canter through to the very early 1970s. Later the show started seeing export or regional manufacture in markets including European countries, the Middle-East and united states. In a lot of areas the Canter is very expensive and is replaced because of the Mitsubishi Fuso Truck when that design became designed for globally markets during the early 1980s.

Australia is another important marketplace for the Canter – to your extent it was produced indeed there through the 1970s using most neighborhood components. European selling began within the Benelux nations inside late 1970s. About 200 of the narrow cabined fourth generation Canters was sold there by 1980, whenever neighborhood set up of an extensive bodied Canter in Belgium by importer Moorkens letter V was started on an endeavor foundation. The Canter was stated in Tramagal, Portugal rather, since 1980. Tramagal is located 150 km north of Lisbon. The factory achieves a production capability of 15,000 units each year and shift with about 430 employees (October 2004). More than 110,000 cars being produced right here up to now. Higher production high quality, certified with ISO-standards, coupled with a rigorous test program and substantial final assessment and quality checks cause a tough and dependable vehicle.

Many models of the vehicle tend to be distinguishable by a front ‘Canter’ badge, nevertheless typical Mitsubishi badge is usually applied to a corner.

In america, their principal competitors has historically been Bering MS, Chevrolet W-Series, GMC W-Series, Isuzu NPR/NQR as well as the UD 1200/1300/1400, although Bering, and Chevrolet/GMC posses ceased production of competitive systems. In Japan, rivals tend to be Isuzu Elf, UD Atlas, Toyota Dyna, Hino Dutro.

In belated 2005, a brand new Canter is delivered, with safety being the key problem. In addition a fresh hybrid truck, the Canter Eco Hybrid ended up being offered commercially.

In the United Kingdom the deals and advertising head office of Mitsubishi Fuso is situated in Milton Keynes at the headquarters of Daimler, sitting within the Commercial automobile unit alongside Mercedes-Benz. At a nearby level, Mitsubishi Fuso Canter is Sold and Supported through Mercedes-Benz commercial vehicle network.

Extra information in the brand-new Euro 5 products

The European market is furnished solely with Canter vehicles through the Mitsubishi Fuso assembly plant in Tramagal (Portugal). Currently engines through Fiat Powertrain Technologies and transmission by ZF Friedrichshafen become set up in Canter cars since 2009. To adhere to the principles in effect in Japan from 2015 stricter emission standards, now, all Canter models use the same 4-stroke, water-cooled, turbocharged, intercooled DOHC4 Fiat F1C diesel system as the Fiat Ducato and Iveco day-to-day, and they are sold in every areas.
The Mitsubishi Delica are a range of trucks and multi-purpose motors (MPVs) built by Mitsubishi engines since 1968. It absolutely was initially according to a small vehicle introduced the last seasons, also called the Delica, their title a contraction associated with English language expression Delivery automobile. This truck, and a commercial van produced from it has got many names in export markets, being sold once the L300 (later L400) in European countries and brand new Zealand, Express and Starwagon in Australia, and simple Mitsubishi Van and Wagon in america. The traveler vehicles variations are generally Delica Star Wagon from 1979 until the 1994 introduction of the Delica Space Gear, which became simply area Gear in Europe about. The newest version (unavailable as a commercial vehicle) is called the Delica D:5.

In Japan, the Delica Cargo nameplate had been applied to badge-engineered Mazda Bongos between 1999 and 2010. Since 2011, the Delica D:2 title was put on a rebadged Suzuki Solio.

In June 1986 the Delica underwent their third complete model modification. Most aerodynamic than previous versions, their monocoque human anatomy and considerable security qualities proved extremely popular in Japan’s fast-growing leisure car markets portion. The greater amount of curved build is named “smooth cube” styling by Mitsubishi. Passenger variations continued to be offered as Delica Star Wagons, which became just ordinary “Starwagon” in Australia. The commercial version is known as the “Express” in Australia. Two wheelbases have already been provided. In 1990, the Australian markets got the normally aspirated diesel engine as a choice; it was the first Delica therefore furnished for the reason that market.
Facelifted Delica Star Truck

Even though the subsequent L400 Delica and Delica room equipment had been launched in 1994, the L300 Delica (van models only) nevertheless remained in manufacturing in 2007 for export markets. In Japan the commercial Delica number had been changed by a badge-engineered Mazda Bongo under an OEM deal which began in November 1999.

In May 2013, Mitsubishi discontinued the commercial form of the next generation Delica in Australia—badged while the Mitsubishi Express because inferior safety—the Express was the final new vehicle to-be marketed in Australian Continent with a one-star ANCAP rating. The Express had changed little since it is facelifted in 2003.

A sizable variety of motors had been available, from a 1.4-liter as much as a 2.4-liter petrol, and in addition a 2.5-liter diesel and turbodiesel. Rear- or four-wheel drive, a number of bodystyles and two various wheelbases created for a really extensive line-up. The four-wheel drive framework is based on that of the contemporary Mitsubishi Pajero, although components are rarely interchangeable. Late basic export marketplace versions obtained a carburetted 16-valve version of the 2.0-liter 4G63 four-cylinder, with 116 hp (87 kW) at 6,000 rpm.
The Mitsubishi Lancer was a compact car from the Japanese manufacturer Mitsubishi Motors since 1973. It is often referred to as Colt Lancer, Dodge/Plymouth Colt, Chrysler Valiant Lancer, Chrysler Lancer, Eagle Summit, Hindustan Lancer, Soueast Lioncel, and Mitsubishi Mirage in various region at different occuring times, and has already been marketed once the Mitsubishi Galant Fortis in Japan since 2007. It has additionally already been marketed as Mitsubishi Lancer Fortis in Taiwan with a new renovation as compared to Galant Fortis. In Japan, it absolutely was sold at a particular retail chain called automobile Plaza.

Between their introduction in 1973 and 2008, over six million products was in fact marketed. In accordance with Mitsubishi, there have been nine years of development prior to the existing model.

In 1979, the Lancer EX is launched in Japan. Only two motors are offered by the full time, a 1.4-liter MCA-JET equipped engine paired with Mitsubishi’s Silent Shaft technologies, which generated 80 hp (60 kW) and a 1.6-liter motor that created 85 hp (63 kW) and 100 hp (75 kW). The MCA-JET system was an entirely new idea than the used carburetor program. The MCA signifies Mitsubishi Clean Air which intended your EX passed both Japan and United States emission standards, whilst the brand-new cylinder head design associated with system offered means for a Jet device which launched an additional swirl of air to the combustion chamber, swirling the fuel-air combination for a cleaner, efficient and more comprehensive burn.
Mitsubishi Lancer EX 2000 Turbo (Europe)

As well as these improvements, another breakthrough in Lancer lineup was the Silent Shaft technologies, which was in fact two counterbalancing shafts that turned in other instructions, cancelling the ability pulses built-in in an inline 4-cylinder motor. This decreased both engine sounds and vibration, and offered a smoother driving enjoy. The 1.8-liter Sirius 80 engines are then launched in Lancer in 1980, along with a 70 hp (52 kW), 1.2 L engine a year later on, providing a broader variety of machines for Mitsubishi’s Lancer. Furthermore, a turbocharged, 99 kW (135 PS) motor ended up being added in 1980 for sportier results, and an intercooler system was also incorporated into the present turbocharged engine to make 121 kW (165 PS) in 1983.

In 1980, The Lancer EX is introduced with a 1.8 L turbocharged 4-cylinder choice known as the 1800GSR and GT Turbo. 1st generation 1800GSR and GT are best offered with a turbocharged, non-intercooled 135 PS (99 kW). However, in 1983, an intercooler is introduced, helping the turbocharged system to produce 160 PS (118 kW).

New Zealand importer Todd engines assembled the latest Lancer EX from 1980 with 1.6-litre carburettor petrol system and a range of handbook or automated transmission. The model was also a well known base for rally vehicles because markets, with success. It was replaced by the front-drive Tredia in 1982 using Cordia coupe equivalent successfully replacing the sooner Celeste.

In European countries, the Lancer EX is provided utilizing the turbocharged 2.0-liter engine known as the Lancer EX 2000 Turbo. They obtained a maximum production of 125 kW (170 PS) and handled a premier speed of 200 km/h (124 mph). This design was built with digital gasoline injection. A rally version of the Lancer EX 2000 Turbo had been designed for the 1000 Lakes Rally that provided completely 206 kW (280 PS). Marketing of the model were reduced due to emission laws Japan imposed at that time.

The very first generation of Chariot (D0#W-series) had been produced from February 1983 to might 1991 with a choice of SOHC straight-4 powerplants including the 1.6-liter 4G32 into the 2.0-liter 4G63 petrol engines, or the 1.8 liter 4D65T turbodiesel (from October 1984), mated to a five-speed guide or three-speed automatic transmission. They occupied industry section previously supported because of the Mitsubishi Galant section wagon.

The Chariot’s wheelbase was 2,625 millimetres (103.3 in), while overall length ranged from 4,295–4,485 millimetres (169.1–176.6 in) based markets and products amount, that has been within compliance with Japanese laws regarding exterior dimensions and system displacement size.

From June 1984, a version with permanent four-wheel drive was also supplied, while Japanese users could also obtain the 4G62 motor within the MR Turbo version from July 1983 before the 1987 model seasons (1,795 cc, 135 PS or 99 kW at 5,800 rpm). This variation could reach 175 km/h (109 mph), and has also been offered with the 3-speed automatic.

In Australia, in which it absolutely was promoted whilst the “Nimbus”, they obtained the 1984 Wheels vehicle of the season honor with its first season. The Nimbus model rules had been “UA” (1984), “UB” (1986), and “UC” (1987).

A single 1.8-litre GLX version, with manual or automatic transmission had been assembled from CKD kits in unique Zealand by importer Todd engines (later on Mitsubishi NZ Ltd).

The rebadged Dodge and Plymouth Colt Vista, or perhaps in Canada, the Eagle Vista truck (1989-1991), were introduced in 1983 as a 1984 design and additionally they were available in North America until 1991. The Colt Vista ended up being offered utilizing the 2.0-liter 4G63, creating 98 horsepower (73 kW) in US trim, and either front-wheel drive or permanent four-wheel drive. Top rate was 155 km/h (96 miles per hour), 150 km/h (93 mph) for the 4WD. The Dodge/Plymouth Colt/Eagle Summit wagons replaced the Vista.
The second generation, from 1991 to 1997, had been enlarged in just about every measurement, providing a lengthier wheelbase, and better length, circumference, and height, while however remaining into the Japanese Governments laws regarding automobile exter proportions and motor displacement. They retained the 4G63B four-cylinder motor, but eliminated the 4G37B and replaced the older turbodiesel with a newer and larger 1,997 cc 4D68T powerplant, plus in 1993 a 2,350 cc 4G64 is put into the number. A five-speed handbook, or four-speed automated might be specified, plus high-end models an INVECS digitally managed four-speed auto with “fuzzy logic” was also available.

A restricted production 4WD and turbocharged version ended up being provided only in Japan, called the “Resort Runner GT”, which lent the powertrain from the Lancer Evolution and Galant VR-4, offering the 4G63 engine, making 230 PS (169.2 kW; 226.9 bhp) using the handbook transmission, and 220 PS (161.8 kW; 217.0 bhp) with the automatic transmission. It was a continuation of the first-generation 1.8MR, in addition set up with a turbocharged system from 1983 through 1987.

They carried on the previous sitting arrangement of three rows of seats, capable of seating seven everyone. The center row is slid ahead or to accommodate several sitting plans. The next and third row posses solid bench chair cushions with seat backs that are separated 50:50; the second row seatbacks is both collapsed down upon the seat cushions or reclined completely level with the 3rd line chair support. The second line can also be slid forward to incorporate access to the 3rd line.

Once again, from 1992, an individual GLX design had been assembled in brand new Zealand, with guide or automatic transmissions, at Mitsubishi’s Porirua plant. Due to the cooperation that existed between Chrysler Motors and Mitsubishi Motors during this period period, this generation of Chariot shares an equivalent look with the business leader Dodge Caravan and Plymouth Voyager, and ended up being offered in the united states given that Mitsubishi exhibition. Mitsubishi’s decision to provide a MPV rather than an SUV has also been shared with the Mazda MPV with no enhanced ground approval. This car was also sold on a shorter wheelbase, in a version advertised once the Mitsubishi RVR.

In Korea, Hyundai Precision & Ind. Co. built a rebadged type of the next generation Mitsubishi Chariot between 1996 and 2002 which was labeled as Hyundai Santamo and Galloper Santamo. Based on the matching article on Korean Wikipedia, the Hyundai Santamo title had been an acronym, indicating “security aNd TAlented MOtor”.
The very first generation model of Mitsubishi’s lightweight pickup was first sold in Japan as the Mitsubishi strength in 1978 and continuing until belated 1986, if the line was terminated into the Japanese domestic marketplace for five years. In Japan the strength had been originally marketed using the 92 PS (68 kW) 1.6 litre 4G32 engine (L021P). Later this is updated into 86 PS (63 kW) 1.6 litre G32B system with two-wheel drive (LO25) or with four-wheel drive coupled into the 2 liter Sirius G63B with 110 PS (81 kW) (LO26). Available in standard luxurious trim, the larger-engined version has also been available in leisure-oriented Customized trim. The Customized has a smoother and less utilitarian bed, without provisions for installing a canvas top in accordance with a lot fewer hardpoints for strapping down plenty.

In export versions, the 2 liter gas version possess 93 hp (69 kW) (88 PS DIN), while a more substantial 2.6 liter unit supplied 105 hp (78 kW). Additionally preferred in a lot of areas, and economical, is a 67 PS (49 kW) 2.3 liter diesel engine. The 73 PS (54 kW) 1.6 litre Saturn motor rounded out the lineup downwards in a lot of region. A naked taxi and framework variation was also obtainable in some markets.

The Dodge Ram 50 (known as the D50 for 1979 and 1980) ended up being a badge-engineered version offered by the Chrysler business from 1979 upon. The label lasted until 1993, through two generations of this vehicle. Plymouth furthermore obtained a version of the vehicle known as the Arrow Truck, offered from 1979 to 1982. It was Chrysler’s belated reply to the Ford Courier from Mazda therefore the Chevrolet LUV by Isuzu (each of which was launched in 1972). Mitsubishi it self imported they as the Mitsubishi Mighty Max when it began promoting straight when you look at the U.S. from 1982, where point the Plymouth stopped become readily available. The Dodge version have twin rectangular headlights, while Mitsubishis had single models in North America. When you look at the remaining world, importers could select from single or dual rectangular models, and twin round headlights. The twin round models had been the first fitment the Japanese domestic markets.

Four wheel drive was added for 1982. This created the Power Ram 50 in the US, like in Dodge’s nomenclature the “energy Ram” name had been utilized for four-wheel drive systems. A turbodiesel motor ended up being obtainable in people products between 1983 and 1985. The 1983 turbodiesel had been installed with a TC05 non-wastegated turbo and produced 80 hp (60 kW) and 125 lb·ft (169 N·m) torque. The 1984–85 turbodiesels were fitted with a TD04 wastegated turbo which triggered 86 hp (64 kW) and 134 lb·ft (182 N·m) torque.

Referred to as “Sirius Diesel”, the 4D68 version displaced 1998cc. It was installed with a 93mm stroke crankshaft in addition to cylinder bore diameter ended up being 82.7mm. This system utilized pistons with a static compression proportion of 22.4:1 and piston pins were 25mm OD. It was readily available either naturally aspirated or turbocharged, and changed the 4D65 as Mitsubishi’s “go-to” diesel.

Means : Diesel engine
Wide range of cylinders: 4 in-line
Combustion chamber: Swirl chamber
Lubrication program: stress feed, full-flow filtration
Oil pump means: exterior equipment kind
Coolant system: Water-cooled
Water pump kind: Centrifugal impeller kind
EGR type: Single means
Gas system: electric control distributor-type shot pump
Supercharging: Turbocharger
Rocker supply: Roller type

Applications

1991-1996 Mitsubishi Mirage/Colt
1991-1996 Mitsubishi Lancer/Libero
1992-1997 Mitsubishi Chariot/Space Truck
1996-2000 Mitsubishi Galant/Galant Break(Legnum)
1996-1999 Mitsubishi Lancer/Libero
1997-2002 Mitsubishi Mirage/Colt
1995-2000 Proton Wira 2.0D