Download MITSUBISHI PAJERO Sport 1999-2002 Service Repair Manual –

Replacing the transmission torque sensor on a Mitsubishi Pajero Sport involves several steps and requires specific tools and knowledge. click here for more details on the download manual…..

Below is a detailed breakdown of the process:

### Tools and Equipment Needed:
– **Socket Set**: Includes metric sockets (10mm, 12mm, 14mm, etc.) for various bolts and fasteners.
– **Ratchet and Extensions**: For accessing bolts in tight spaces.
– **Torque Wrench**: To ensure proper torque specifications when reassembling.
– **Screwdrivers**: Flathead and Phillips for removing covers and clamps.
– **Pliers**: For gripping and manipulating wiring connectors and hoses.
– **Jack and Jack Stands**: To safely lift the vehicle if necessary.
– **Oil Drain Pan**: To catch any fluid that may leak during the process.
– **Shop Cloths**: For cleaning up spills and wiping down components.
– **Replacement Transmission Torque Sensor**: Ensure it’s compatible with the mitsubishi Pajero Sport model.
– **Service Manual**: For specific torque specifications and wiring diagrams.

### Steps for Replacement:
– **Preparation**:
– Park the vehicle on a level surface and engage the parking brake.
– Disconnect the negative terminal of the battery to prevent electrical shorts.

– **Accessing the Transmission**:
– If necessary, raise the vehicle using a jack and secure it with jack stands for better access.
– Locate the transmission underneath the vehicle. The torque sensor is typically mounted on the transmission housing.

– **Drain Transmission Fluid**:
– Position the oil drain pan under the transmission.
– Remove the transmission drain plug and allow the fluid to drain completely. Reinstall the plug once drained.

– **Remove Transmission Covers** (if applicable):
– If there are any protective covers or shields over the transmission, use the socket set or screwdrivers to remove these components for better access.

– **Locate the Torque Sensor**:
– Identify the transmission torque sensor, which is usually located on the side or top of the transmission. It will have an electrical connector attached and is typically bolted in place.

– **Disconnect Electrical Connector**:
– Carefully disconnect the electrical connector from the torque sensor. Use pliers if necessary to release any clips.

– **Unbolt the Torque Sensor**:
– Using the appropriate socket, remove the bolts securing the torque sensor to the transmission. Keep track of the bolts for reinstallation.

– **Remove the Old Sensor**:
– Carefully pull the sensor out from its mounting location. Be cautious of any fluid that may still be present.

– **Install the New Torque Sensor**:
– Position the new torque sensor in place and align it with the mounting holes.
– Hand-tighten the bolts to hold the sensor in position, then use the torque wrench to tighten them to the manufacturer’s specifications from the service manual.

– **Reconnect Electrical Connector**:
– Attach the electrical connector to the new torque sensor, ensuring it clicks into place securely.

– **Reinstall Transmission Covers** (if removed):
– Replace any covers or shields that were removed during the process. Secure them with the appropriate fasteners.

– **Refill Transmission Fluid**:
– Remove the transmission fill plug download MITSUBISHI PAJERO Sport workshop manual and use a funnel to refill the transmission with the correct type and amount of fluid as specified in the service manual.

– **Reconnect Battery**:
– Reattach the negative battery terminal and tighten it securely.

– **Test the Vehicle**:
– Start the vehicle and let it idle for a few minutes. Check for any leaks around the sensor area.
– Take the vehicle for a test drive to ensure that the new torque sensor is functioning correctly and that there are no warning lights on the dashboard.

– **Final Checks**:
– After the test drive, perform a visual inspection for any leaks or loose connections.
– Double-check fluid levels and add more if necessary.

### Important Notes:
– Always refer to the vehicle’s service manual for specific details regarding the torque sensor replacement.
– If you are not confident in performing this task, consider seeking assistance from a professional mechanic.
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