Download KUBOTA OC60 E2 OC95 E2 Diesel Engine Workshop Repair Manual –

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Here’s a detailed guide on how to perform a drive belt replacement on a KUBOTA OC60 E2 or OC95 E2 engine. This process involves several steps and requires specific tools.

### Tools and Materials Needed:
– **Wrenches/Sockets**: Various sizes, typically ranging from 10mm to 17mm, to remove bolts.
– **Screwdrivers**: Flat-head and Phillips for any clips or covers.
– **Belt Tensioner Tool**: A tool specifically designed to relieve tension from the belt (if applicable).
– **Pliers**: For gripping and manipulating small parts.
– **Replacement Drive Belt**: Ensure the new belt matches the specifications for the OC60 E2 or OC95 E2 engine.
– **Shop Manual**: For reference to specific procedures and torque specifications.
– **Safety Gear**: Gloves and safety glasses to protect yourself.

### Preparation:
– **Safety First**: Ensure the Engine is off and cool before starting any work. Disconnect the battery to prevent accidental starts.
– **Work Area**: Clear your workspace of unnecessary items and ensure it is well-lit and ventilated.

### Step-by-Step Drive Belt Replacement:
– **Locate the Drive Belt**: Identify the existing drive belt’s path around the pulleys on the engine. refer to the shop manual for a diagram if necessary.

– **Remove Engine Cover**: If applicable, use the appropriate screwdriver to remove any component covers that obstruct access to the drive belt.

– **Inspect the Belt**: Before removal, inspect the existing belt for wear, cracks, or damage to confirm replacement is necessary.

– **Loosen the Tensioner**:
– If your model has a tensioner, use the belt tensioner tool or a wrench to relieve tension on the drive belt.
– Rotate the tensioner arm to loosen the belt, allowing for easy removal.

– **Remove the Old Drive Belt**:
– Carefully slide the belt off the pulleys, noting the routing for the new belt.
– If there are any guides or idlers, remove them as needed to free the belt.

– **Install the New Drive Belt**:
– Place the new drive belt around the pulleys according to the routing diagram.
– Ensure it is seated properly in each groove and aligned correctly.

– **Reapply Tension**:
– If using a tensioner, rotate it back to apply tension to the new belt. Confirm that the belt is tight and correctly positioned.
– If there are specific torque settings for the tensioner, consult the shop manual.

– **Reassemble Components**:
– Reinstall any components or covers that were removed earlier. Secure them tightly, ensuring no loose parts remain.

– **Reconnect the Battery**: Once everything is reassembled, reconnect the battery terminals.

– **Test the Engine**:
– Start the Enginedownload KUBOTA OC60 E2 OC95 E2 Engine workshop manual and observe the new belt in action.
– Listen for any unusual noises and check for proper alignment and tension.

### Final Checks:
– **Inspect for Leaks**: After running the engine, check for any fluid leaks or abnormalities.
– **Dispose of the Old Belt**: Properly dispose of the old drive belt according to local regulations.

### Maintenance Tip:
– Regularly inspect the drive belt for wear and tension, and replace it as needed to prevent unexpected breakdowns.

By following these steps, you can successfully replace the drive belt on a KUBOTA OC60 E2 or OC95 E2 engine. Always refer to the specific service manual for your model for detailed specifications and diagrams.
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